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Through the consistent use of additive manufacturing, we create hot runner systems and hot halves that are disruptive and set new standards in terms of temperature control, performance, energy efficiency and technical possibilities.
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Solutions for your industry.
Every industry presents its own challenges – we deliver the right solution. With our combination of premium hot runner systems and cost-efficient additive manufacturing, we ensure that your products not only meet the highest quality standards but also make production processes more efficient and flexible.
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:format(avif):quality(75) "96-fach MONOLITH®PLUS Multi-Well Heißkanal mit innenliegender Kühlung")
:format(avif):quality(75) "Stephan Ochse")
:format(avif):quality(75) "Lukas Erhardt und Markus Schwab vor Produktionsanlage")
:format(avif):quality(75) "Projektbesprechung bei Wartenfelser")
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:format(avif):quality(75) "Torsten und Willi Glittenberg")
Product selection
01:format(avif):quality(75) "Cylindrical metallic device with hexagonal patterns, set against a black and red hexagonal background.")
MONOLITH®
Be inspired by the additively manufactured technology that shifts the known boundaries of conventional hot runner technology. Homogeneous melt guidance and perfect temperature profiles ensure optimal material processing. Higher process stability and reduced downtime are the result. MONOLITH® – the new generation of hot runner nozzles from WITOSA.
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03:format(avif):quality(75) "A metallic device with numerous vertical pegs on a hexagonal pattern background with red lighting accents.")
Hot halves
Hot halves combine precise temperature control with maximum user-friendliness. Thanks to their convenient adaptation to a wide variety of tool shapes, Witosa hot runner systems can be quickly and safely integrated as a hot side. Through thoughtful design, high-quality materials, and tested components, hot sides offer the highest level of process and operational safety – for reliable results in daily use.
:format(avif):quality(75) "A futuristic device with glowing orange and blue wires on a black hexagonal-patterned background with red accents.")
:format(avif):quality(75) "Metallic device with multiple connectors and blue cables, set against a black and red hexagonal pattern background.")
06:format(avif):quality(75) "Hexagonal carbon structures with honeycomb interiors levitate over a black hexagonal surface with glowing red edges.")
Energy Blocker®
3D printed Energy BLOCKER® made of hardened steel reduce the energy consumption of your hot runner manifold by up to 52% compared to conventional hot runner systems with titanium pressure pads, depending on the application. The thermal insulation of the Energy BLOCKER® in relation to your tool not only saves energy costs during the operation of the hot runner system but also reduces the necessary cooling capacity for your mold. This results in additional energy savings.
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08:format(avif):quality(75) "Two cylindrical metal objects with black perforated covers on a dark hexagonal pattern background with red highlights.")
MONOLITH® Single Nozzle
Whether prototype, pre-series, or small series mold with a low number of cavities - every article deserves quality and process stability. Easy to integrate: As it is adapted to standard centering rings and mounting plates, the nozzle integrates effortlessly into any standard mold structure. See for yourself...
09:format(avif):quality(75) "A sleek electronic device with a red and black hexagonal design on the front, set against a dark hexagonal background with red lighting accents.")
Control technology
Intelligent rule algorithms, fast response times, and a user-friendly interface ensure maximum process control and transparency. Optimized performance control sustainably reduces energy consumption, while modular, connectable systems allow easy integration into modern Industry 4.0 environments through OPC UA.
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Linear systems
Lateral injection with full process control and evenly adjustable filling studies. Standard multi-nozzles with passively heated tips are yesterday's technology for us. Systems with one nozzle and one control point per injection point are our standard - even in lateral connection... Do you also want full process control?
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XS Systems
Our XS linear system is designed for lateral injection with small cavity distances and part weights of up to a maximum of 15 grams. The MONOLITH® nozzles are screwed to the manifold and connected leak-proof. Nevertheless, short, delicate nozzles can be realized due to the intelligent system structure. The system is therefore very easy to install and simple to handle.
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Hot runner manifold
We manufacture hot runner manifolds for you with shrink-fitted deflection elements. This process perfectly combines rounded melt channels with ideal surfaces. For precisely balanced filling studies, we also compensate for shear differences and melt orientation in our manifold systems.